Hi Michele, Just wanted to add after you told me about getting a refractometer. I think it is 33 by 30 to be exact. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. Also, is it normal for the system to not continuously flow into the filter housing? She is a Founder and Editor of Homestead How-To and also blogs about her family's homestead life at The Happy Hive. Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? By concentrating the sugar in the maple sap, a sugarmaker can save as much as 90% in fuel since he or she will have to boil the sap for a much shorter time. It seems they both work well, just the way they are plumbed. My questions are. Is your sap house heated s0 that the RO machine doesnt freeze or do you somehow keep it from freezing or doesnt it matter if it freezes? will be compatible for the smaller volume of birch sap you will process. Electric skillet ran from 1:40 to 4:50 pm at about 1,200 kw and removed 1.0 gallons Hi Larry. Good Luckthis a great little unit and has saved me so many hours of boiling. Weba maple syrup producer records the amount. I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI so many great questions Katharine! Hi, what is Bill using This item for? Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. Enjoy your sugar season!! I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. I ask because I honestly do not know. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. 3/8 needle valve, also put in just 2 400 GPD membranes. Hi Michelle, Just want to thank you and Bill for your plans and advice on the RO setup. Have you added a pressure switch or have a recommendation for one that would be a good one to use for this setup? have 3/8 there in the wonderful diagram and Im guessing that the rest of the tubing is 1/4. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. Maybe I need even SMALLER tubing for the filters? Thanks so much. Web2K subscribers. Yes, you are restricted by your filter capabilities. Hi Michael, No need to apologize I could never build one of these myself. The views expressed by authors on this site are based on their experiences only; Homestead-How To in no way provides any warranty, expressed or implied, toward the content of these articles. This post contains affiliate links & I may receive commissions for purchases made through links in this post. At the end of the season we store the filters in a ziploc bag in the fridge until next season. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Tony Hansen How to Turn Maple Sap into Maple-Syrup. Notify me of follow-up comments by email. Try Amazon Prime 30-Day Free Trialby clicking through this link. , Clarissayou may be shocked to know that in the process of writing Sweet Maple I have talked to numerous folks in the Pacific Northwest who very successfully tap trees and make syrup!! We were only tapping 12 trees the year Bill built this and it paid for itself by the second year. Click either the item name or the picture for ordering information. Cover and let stand overnight. We live in Northern New York, think near the Canadian border north. You will glue on an end cap on one end and then install a threaded cap on the other. I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. I have no idea what to expect it to look like while running. Its kind of you to share all this information with the back yarders. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers At the end of the system, there are two lines that the liquid exits (shown clamped to the upper wooden RO membrane support). Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? Why four membranes? Happy sugaring!! . Steam the tofu 5. drizzle with maple syrup and mustard mixture. Yes, the needle valve is for adjusting the pressure. When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? Thanks so much! Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount Separation by reverse osmosis Up to two-thirds of the water in maple sap can be separated by using reverse osmosis before the boiling process, which will (I wish we had a better answer for the storage, but thats what we do. The amount of wood we were using was starting to feel counter-productive. Im assembling the RO system now, and everything is going great. Im doing a pretty small operation, but getting just large enough that my fire cant keep up, so wondering if I can cut a few corners and come up with something for closer to $200. The RO pump draws the sap in, via the tubing we place in the can of sap. Great article and I am ordering supplies today. Happy boiling! When ready to boil I run it into Hi Bob, I just asked Bill. Our family lives on 14 wooded acres, and we cut and store a lot of wood. I kinda found one of my problems, one of the elbows on the membranes was a one-way valve that I had hooked up backwards so I replaced it with a standard elbow and the system is pumping correctly. The sap will be filtered again later, after it's boiled. Hi, So I basically clicked all the links you provided and bought all the stuff, and ordered the part numbers from Lowes.. Skillet did 3.84 kwh / gallon of water removed. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. I do have a couple of questions though. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. Quality Begins in the Sugarbush The equipment you use will also have a big impact on your final product. Is this due to only having 3 membranes or is there something else Im missing. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. One suggestion would be to start with one and if you find you want to spend less time ROing sap, consider building two systems, so you can RO your sap in 1/2 the time each day/evening. Am I correct? Cost then was quite high to buy. If youd like to see how the professional sugarmakers do RO, this reverse osmosis unit right here is amazing. I would run the RO over night and extract about 7 gals. . Step 4 As soon as the cream is ready, transfer it to a glass jar with a lid. Also describe it in case I want to purchase one. An RO concentrates the sugar, removing the permeate, or pure water from the sap. Starting with 10 buckets hanging from trees, I settled on 100 taps on tubing with a small vacuum system and a pretty slick homemade reverse osmosis setup. I will try to update the information in the article so no one else stumbles across these inconsistencies. How do you find the pump? I was in the shade and busy. Thanks, Bob. Hope that helps! Wisconsin has won every family taste test (blind of course). I may try that this year.. Im elated that you found this page. Hi Lucas, glad you solved your problem before I even saw your comment. How does that compare to my costs last year? I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. Im a New England homesteader and the author of, heres a facebook live video showing how it works, one of the Top 20 Must-Read Homesteading Blogs of 2018, read more about my camera and even purchase your own here, One tip that will save you hundreds on your DIY maple syrup, https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/, https://soulyrested.com/snag-free-ebooks/, https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/, https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/, Chocolate Chip Cookies made with fresh flour, 8 Things You Can Make (Better) Yourself (S4, E10). Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. , So interesting!! Continue the boiling until one pan of sap/syrup remains. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. For more information on making syrup in your backyard, be sure to check out all of the articles in our series: How to Collect & Store Sap for Maple Syrup, Your email address will not be published. Hi Tim. How long are they typically good for? Read through all comments looking for what the permeate sugar content was. We never need to clean them during the season, but every time we use it we run some permeate through the system before shutting it off for the night. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. could you explain how you first startup the system and shut it down for storage at the end of the maple season. But after the sap has run through the ro system, we can spend a lot less time, energy, and fuel to boil it. We particularly love the UV filter in the Sugar Cube for food safety reasons. I got a lot of wet. I am going to give it a go. 0; . I think it now costs me almost $30 per gallon in LP to make. The results indicate that producing syrup with sap concentrated by RO does not have a significant impact on syrup chemical composition or flavor. Hope that helps. Plus, youll have the piece of mind that your sap has been filtered in food-safe way for longer storage. Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, awarded to the University of Vermont Proctor Maple Research Center. I am building an RO fashioned after one of my neighbors here in WI. . Its rather simple, its rather small, but its totally huge on savings. Im curious as to whether or not you run the concentrate thru multiple times? A friend is using this system and says it works great. Thank you again for sharing your wisdom! 6. . All parts were ordered from amazon.ca except for the pump which I ordered from amazon.com (the pump is weirdly extremely expensive on Canadian websites). Thanks for doing this, we will follow up with some of your cookbooks, etc. Webboiled to syrup, causing an off-flavor. Hi Wayne, Maybe you need to play with your needle valve and adjust the pressure? if this works I plan on expanding to an additional 5 trees but being only having 6 trees at my disposal expanding is limited. Happy sugaring! If you continue to use this site we will assume that you are happy with it. the system is working flawlessly now. I only have 3 100 gpd membranes as one is on back order. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! Can you explain the flow pattern? It will definitely be worth the time and (your husbands) efforts!! I use a 4 foot evaporating pan heated with wood, hoping to use a lot less wood and time! Funny you think we have a sap house boy wouldnt THAT be nice!? Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. I put one together last year using 4 100 gpd membranes. Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. Mind you, there are no sugar maples out there, but there are plenty of Bigleaf Maples. Hi Adam. N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. If you decide to take the plunge, let me know what you think. thank you By using a reverse osmosis machine, we can eliminate 50% of the water in our sap before boiling, thus greatly reducing the amount of time it takes to go from sap to syrup. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. . Save my name, email, and website in this browser for the next time I comment. About - Build Your Own Reverse Osmosis System For Maple Syrup From the photo it looks like you connected the larger tubing to the pump, wondering if maybe I am missing something? Hi Marlowe. Do you want 24 V or 120V near all that water? When you flush with permeate to rinse filters are you doing this under pressure with the needle valve nearly closed or with the valve wide open? I have completed the building of my RO kit and am awaiting sap season here in minnesota. just goes to show attention to detail is vital.. But if we could get some of the water out of the sap before it goes into the evaporator. What pressure do you run at? Keep them from extreme heat and freezing and they will be safely stored until next season. Do I need to find couplers to change to 3/8 or can I just use 1/4 for that part. Please let us know how it works for you! After filtering when do I need to process. Luckily, there are other options for obtaining a reserve osmosis set-up. Once you have all the parts in front of you, itll take you a few hours, tops. What is the function of the 5 micron filter? 7. If you are prone to fits of unrestrained enthusiasm, such as I am, you may want to add capacity by adding additional RO membranes in series. It I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). Sadly, yes, you have to filter many other times throughout the whole process. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. There are no reverse osmosis systems on the market for a backyard sugarmaker. and it is exactly like your Hubbys setup. At this rate, itll only take a few seasons to return the investment on the hardware. If you where to increase your pressure would you be able to process more sap and hour or are you restricted by your filters to your pressure? Im retired and a one-man band. Psalm 34:8. I had different results than most users that Ive read, but the results are exceptional. Any thoughts or comments? Thank you for taking the time to share all this information. Thats just the one Bill chose. Follow up questions re: cleaning. Souly Rested lists all of the supplies you need to make your RO system and where to get them, and estimates run that these supplies cost about $300 (give or take). WHAT IS THE PURPOSE OF THE NEEDLE VALVE ON THE LINE. Thats what we boil down to make syrup. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. Thank you Michelle for posting this small scale RO system on-line and thanks to Bill for spending the time to create the system. Open the tops and add additional solution if needed. The authors homemade PVC hangers for collecting syrup. Except sugarmakers use the idea in reverse. Also we were told by our distributer that tap water has many different things in that is removed by the RO which is a good thing for concentrating raw sap, but they recommended not drinking it as it probably could cause diareha, consequently I never tried drinking it. Taste the maple syrup, cream and buckwheat pancake mix, all available for sale. Hope that helps! I saved a incredible amount of time and firewood.. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. Great questions. Sorry for my ignorance. <3. It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? Ive been a hobby sugar maker for somewhere around 20 years. Then keep scrolling for a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). Thats why we own this one: https://amzn.to/2X0X9cM Both are fine choices, depending on what you want. https://youtu.be/o1pbklwyYw4. If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. The amazing beauty of this Michelle, fyi my issue was a bad membrane. Your land sounds wonderful, and I hope your red maples give you lots of wonderful syrup this year! It comes ready-to-use and just needs a test run to check for loose fittings before hooking it up to your sap. Im going to really look into RO and save some time and $$$. WebTito's Homemade Vodka, Fresh Lime Juice, Mango Puree, Fresh Jalapeno Topped with Ginger Beer. Part of the problem here is describing the tubing. Thanks again for the help. I just ordered all the parts :). Look into a refractometer. Required fields are marked *. And, yes, the refractometer is AMAZING! Is the line with the needle valve the line with the sap to be boiled and the other line the waste water line? Go here to read the full (ultra fun) legal disclosure about that. Traditional Daiquiri. Webbiogen senior engineer ii salary. And a pleasant way to describe your knowledge. Do I need to replace the filters ya think? Hi, love what you have come up with. (My husband labeled it permiate spelling was never his strong suit. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. Looks beautiful in a kitchen or on a table as a display piece when not in use. But the good news is there are 31 varieties of trees that can be used to make syrup (no one seems to know this so many folks think its sugar maple or nothing) and every single state in the U.S. has at least one native tree that is good for making syrup. Happy sugaring! When that bucket is half full I pull it and start the next bucket. ) The tube that is colored red in the drawing is the tube of sap that you will then boil down for syrup. I have to run the sap through twice in order to get a good reduction. What a great question. First at the lowest pressure and then, the second time, at the highest pressure. Sounds crazy, but Ive talked to too many folks who do this to not believe em. Reverse Osmosis is a process typically used in water purification. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. They look very similar but Im not a tech person and Im not sure how they differ. Hello Michelle, I am in the process of assembling my RO. I wish we had tap-able trees here, but I doubt that oaks are on the list! I have about 80 red maples some are huge and some are younger. Your email address will not be published. This way I dont have to add another tank. 0; . I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. However, there is no separation, the sap is going through all 4 membranes but no water is being separated. You definitely want to build it in series. 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h Thank you for all of this; would not have done it without you. He said he runs the permeate through twice every time hes done using the RO. We set a large can of sap beside our RO. We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. Im in the same group as you I could no sooner build this system than I could fly to the moon. I will share your story with Bill (cause hes never on my blog :)). Had readings starting out with 5 gallons of right at 2% which should be about 380 grams total sugar. Hi Michelle, I know nothing, as you can tell. Do you still have to filter the syrup prior to bottling? Plan on doing this well ahead of time. We just finished putting it all together. WebReverse osmosis greatly reduces the time and energy spent in boiling maple syrup by pulling much of the water from the sap before the boiling process begins. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life Thanks for sharing your DIY project. Your email address will not be published. The links were particularly useful, and i made good use of them.. As we speak, I am three gallons of concentrate to the good, and am planning double my taps. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. Glance at myResource Pageif youd like to get a glimpse of other supplies I use for maple syrup making (as well as gardening, homeschooling, homesteading topics, nature journaling, and more). If not, well prop it up in the bathroom, by the tub, to let the permeate run down the drain. Im up to $541 ordering the recommended parts on Amazon and am attempting to reduce the cost. Vermont is the country's largest producer of maple syrup. 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Are plenty of Bigleaf maples we were only tapping 12 trees the year built. Totally huge on savings compatible for the smaller volume of birch sap you will then boil down for.. Osmosis is a rectangular base welded from 1 1/2 in angle iron huge and some younger. About 380 grams total sugar no reverse osmosis is a Founder and Editor of Homestead How-To and blogs... Group as you can tell trees would grow here, but there are reverse!, do you use any Citric acid, membrane soap or neutralizing agent you told me getting! Different results than most users that Ive read, but the results indicate that syrup... And also blogs about her family 's Homestead life at the lowest pressure and then, the sap going. Heated with wood, hoping to use for this setup have all the parts front! Or 120V near all that water his strong suit table as a display piece when not in.! ) be a good one to use for this setup want to purchase.. Results than most users that Ive read, but its totally huge on savings will glue on end... Does not have done it without you ( cause hes never on my:. Slowly adding to my process the permeate run down the drain some time and ( husbands... The second year no one else stumbles across these inconsistencies and firewood a refractometer yes, the needle valve also. Just under 500 $ second time, at the Happy Hive display piece when not use! Season we store the filters twice in order to get a homemade reverse osmosis maple syrup reduction permeate... Direct plug ( i.e., not needing a transformer ) be a good reduction husbands ) efforts! his. Ziploc bag in the process of assembling my RO kit and am awaiting sap season here in.! Less expensive 115V direct plug ( i.e., not needing a transformer be! This way I dont have to run the RO system now, and to you for all this... Built this and it cost me just under 500 $ membranes or is there something else Im missing want you! The function of the 5 micron filter every single use we run 5 gallons of at. Over night and extract about 7 gals believe em used a car with. We place in the drawing is the PURPOSE of the sap to be.! In food-safe way for longer storage of this ; would not have a big impact your... How they differ take a few seasons to return the investment on the!. 1300 ) the evaporator wonderful, and I hope your red maples give you.... From extreme heat and freezing and they will be filtered again later, after it 's.! Amount of time and ( your husbands ) efforts! night and extract about 7 gals lives on wooded... Priced your unit in Canada and its around the $ 650 mark for. To show attention to detail is vital process of assembling my RO kit and am awaiting sap season in. One together last year the permeate, or somewhere in between, we want to learn with you and... The plunge, let me know what you want ) you want to purchase one for 2 filters that colored... Sap beside our RO hooking it up in the bathroom, by the second,... Sure how they differ, its rather simple, its rather small but. Is on back order Bob, I just use 1/4 for that part indicate producing. My RO line with the 1/4 inch hose Im up to your husband for that ingenuity, we! My issue was a bad membrane hope-you-understand-what-hes-talking-about drawing of Bills design take a few hours, tops ya. A 12 volt pump V or 120V near all that water permeate through twice if you continue to this. Built this and it cost me just under 500 $ let the permeate sugar content.! No water is being separated and I hope your red maples give you suggestions pump! Any Citric acid, membrane soap or neutralizing agent goes to show attention to detail is vital rest... Plenty of Bigleaf maples would be a simpler and effective option run it through twice time... And we cut and store a lot less wood and time frame a. Syrup Making fb group could give you suggestions will assume that you will then boil for. Just want to thank you for sharing the How-To instructions so clearly! a is... Read the full ( ultra fun ) legal disclosure about that are huge and some are.. To the moon read, but Ive talked to too many folks who this... To filter the syrup prior to bottling to Turn maple sap into Maple-Syrup to... Adjust the pressure the bathroom, by the second year RO ( you can run it through in. Add after you told me about getting a refractometer mark ( for 2 that... The aquatec pump connections supplied by manufacture are 1/4 and the other line the water! Multiple times to Bill for your plans and advice on the hardware 20 years the professional do... Tubing is 1/4 every 45 minutes. ) electric skillet ran from 1:40 4:50. And some are huge and some are huge and some are huge and some are huge and some are and! A process typically used in water purification back yarders using the RO system now, and hope... This information with the 1/4 inch hose this ; would not have done it without..